Building
a
True Round
Steel or Aluminum Hull



Until now construction of a true round steel or aluminum hull was only for professional builders. They are known to have the special equipment and secret abilities.

This section shows a condensed illustrated version of the 'Bezier 12.5 hull construction. All the parts have been pre-fabricated including the shell plating and building strongback.

Step One is the construction of the hull starts with building the strongback. Accuracy here is of the upmost importance. Error here will ripple through the entire construction as the strongback locates the Transverse Frames.



Step Two is to set up the framework on the Building Strongback. Remember that the accuracy of the Frame aligment depends on the Strongback.

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Step Three Plating begins the True Round Shell Plating process by choosing one of the eight (8) plating sections that have been designed to align with a particular transverse frame. This positions the plate to its correct and exact location along the hull.





Subsequent plating will be aligned to these initial eight (8) plate sections. This method will removes cumulative error factor that would be present if we plated the hull bow to stern, for example.








Bottom Developable Plating

The bottom shell plating for the Bezier 12.5 is a developable surface. The plating process for the developable surfaces of the Bezier 12.5 incorporates the 'Natural Lay' of sheet-metal with a process know as 'Floating the Longintudinals'which eliminates the 'Hungary Horse' look seen on many Single and Double hard chine hulls. See my book 'True Round Metal Boat Building' for further details.






Fairing the Hull

Do to the accuracy of Bezier Chine fabrication method only a skim coat of fairing compound is required to bring the hull to a pristine fiberglass finish.






















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New - Ongoing

The redesign of the classic sailboat Dark Harbor for Aluminum construction

dark-harbor-model-file.jpg

Go to Dark Harbor Redesign



Bezier designed Steel and Aluminum True Round Plans

To promote the concept of 'Bezier Design and Construction'for all Building Plans can now be downloaded free of charge.

You do not have to build the boat, but you sure can explore something new out there. Think outside of the box, you have to see this concept on True Round metal boat building.

Click Here for Plans


Demystifying the weight factor

By way of a VPP Race between two versions of 'Lighting Strike' (One steel and the other Aluminum)

The weight factor Demystifed

Go to Lighting Strike's Velocity Predictions


How to layout and fabricate Hull Intergrals

Fabricating Hull Intergrals such as a Hatch Coaming is the next stage of boat construction.

The below pics is an initial dimensioned hand sketch - The first step in the layout process.


Click here to continue the process.


English Wheeling

This is not your Father's 'English Wheeling' method.

See how the 'True Round' shell platting is reduced to a flat pattern. These Flat Patterns take the mystic out of English Wheeling.


Click Here for Details



Converting an existing Hard Chine Design to a True Round Design

Followed by a Race via a 'Velocity Prediction Program.

Click Here

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The top pic is the orginal design - The bottom pic is the converted True Round version.

conversion2.jpg